Kluchevsky, JSC and Yildirim to build new chrome chemicals and superalloys plant
MidUral Group in cooperation with the Turkish Yildirim Group proceed to the design and construction of a new complex to produce chrome chemicals and super alloys.
Chrome oxide will be produced using a new environmentally appropriate technology, and the current facilities will be preserved if necessary. For that matter, the group expects to double its ore consumption from the Voskhod mining and processing plant in Khromtau (Kazakhstan).
By now, the parties have begun designing a double-degassing chromium production site at PJSC «Kluchevsky Ferroalloy Plant».
Having established a consortium, MidUral Group and Yildirim Group were the first in the world chrome industry to build a full-cycle production chain: from ore mining to metal smelting.
MidUral Group stops production one month ahead of schedule for scheduled preventive repairs
PJSC «Klyuchevsky Ferroalloy Plant» and JSC «Russian Chrome 1915» simultaneously stop production from August 19. The scheduled preventive repair, provided by the production plans for September, will begin ahead of time and will last at least three weeks.
Sergey Gilwarg, Chairman of the Board of the company, notes that the reduction in output will stabilize the market of chromium and chromium chemistry. «For all producers of chromium and ferrochrome, at the current price level, it is economically more profitable to stop the production of these products than to continue to satisfy the market with cheap material and stimulate a further drop in prices. Long-term forecasts of the consumption of chromium and chromium chemistry are generally positive for the industry. Not only consumption, but also cost will increase: the main producers will have to significantly increase the environmental program costs in the coming years», - said the Head of MidUral Group.
Maxim Maksakov has become the head of «INTERCHROME AG», the trading house of MidUral Group
Maxim Maksakov was born in 1970. In 1991 he graduated from the Moscow State Aviation Technological University, degree in “Computer technology”, as a system engineer. He has many years of experience in management and development in metallurgical and raw materials enterprises. For 10 years he occupied senior official positions in international companies.
«INTERCHROME AG» joined MidUral Group in 2012.
YILDIRIM GROUP and MIDURAL GROUP COOPERATE FOR HC FECR SALES AND MARKETING IN RUSSIA
YILDIRIM GROUP and MIDURAL GROUP COOPERATE FOR HC FECR SALES AND MARKETING IN RUSSIA
Yıldırım Group’s FeCr plant in Russia, Tikhvin Ferroalloy Plant (TFZ), has authorized Midural (Kluchevsky) for its High Carbon FeCr sales in Russia. MIDURAL Group will be responsible for sales and marketing of high carbon ferrochrome in Russian market for products of Tikhvin Ferroalloy Plant. TFZ’s high quality high carbon ferrochrome is very well known in Europe, USA, Japan and among Chinese nish stainless steel producers.
YILDIRIM Group and MIDURAL Group agreed on and signed a 7-year offtake agreement with optional extension for 7 more years for all products of Midural Group’s low carbon and ultra-low carbon ferrochrome and chrome metal. Under the terms of the agreement, Yıldırım Group is marketing and selling Kluchevksy Ferroalloy Plant’s low carbon, ultra-low carbon ferrochrome and chrome metal globally except Russia. Midural continues to sell its products in Russia only.
This new agreement will bring synergy for both companies in Russia through a single sales and marketing channel and it is a further step of mutual cooperation of both group.
MidUral Group and YILDIRIM Group signed a seven-year offtake greement for lc fecr and chrome metal business
Under the terms of the agreement, Polymetcore Trading S.A. (Switzerland), will market and sell Kluchevksy Ferroalloy Plant’s low carbon, ultra low carbonferrochrome and chrome metal. This agreement will bring new products to YILDIRIM’s ferroalloys portfolio, and the company will take another leap forward in the chrome industry while Kluchevsky’s products will be distributed through a single sales and marketing channel. YILDIRIM’s ferroalloy division has a mid-term business plan to establish a global company to mine and produce critical and strategical minerals and materials for aerospace, aviation, electric vehicles and other high-tech industries.
About YILDIRIM Group:
Yıldırım Group is an industrial group of companies, established in 1963 and focused on metals & mining, coal & coke, energy, fertilizers & chemicals, port management, logistics, shipping, shipbuilding, industrial construction, real estate development, and private equity activities. Based in Istanbul, the Group employs more than 12,000 people around the world with operations in 11 sectors on 4 continents in 28 countries. YILDIRIM entered the chrome industry in 2004 after acquiring Eti Krom (Turkey) through privatization. The company extended its presence in the chrome industry by the acquisition of Vargön Alloys AB in Sweden in February 2008. Yıldırım’s latest takeover in chrome industry was the acquisition of Tikhvin Ferroalloy Plant in Russia and Voskhod Chrome mines in Kazakhstan in December 2013 from Mechel Group in Russia. Today, YILDIRIM is the 2nd largest high quality high carbon ferrochrome producer and one of the largest chrome ore producers in the world.
Polymetcore Trading S.A. is located in Lausanne, Switzerland and acts as a trade house. The company is selling and marketing many commodities including chrome ore, ferrochrome, fertilizers, coal, coke and super alloys.
About MIDURAL Group:
MIDURAL Group is a vertically integrated chemical and metallurgical group of companies specializing in production of master alloys and ferroalloys, as well as in manufacturing of chemical chromic-based products.The Group already has subsidiaries in six countries on four continents. Within its segments, the Group holds a significant share of the international market. MIDURAL Group employs a total of 3000 people at its enterprises. Social accountability and environmental protection have always been, and remain amongst the priorities of the company.
Kluchevsky Ferroalloy Plant is located in the Sverdlovsk Region, near Yekaterinburg in Russia. It is the largest production plant specializing in ferroalloys and super alloys for metallurgy, engineering and aviation industries. The quality of the products is confirmed by numerous industry certificates, and for the first time the quality management system was certified in 2003 by TÜV. The plant specializes in the production of a wide range (more than 30) of unique ferroalloys and super alloys obtained by reduction of metals. Among these products are Cr, Ti, Nb, W, Zr, Ba, REM, Al, B, Si, slag products and others. Kluchevsky Ferroalloy Plant is a subsidiary of Midural Group. The main subsidiaries of the international chemical and metallurgical Group are the Kluchevsky Ferroalloy Plant, Russian Chromium Chemistry 1915 Plant, Kluchevsky Enrichment Plant, Dirox SA Chemical Plant, FW Winter Inc & Co powder plant, Somikivu SA Nb mine and Ruschrome GmbH for sales and logistics.
Dirox SA Vitamins for Livestock Comply with the European Quality Control System
Andrey Dekhtyarev, Executive Director of the enterprise, noted: "In fact, it is an industry standard. The FAMI-QS certification system was launched in January 2006 at the initiative of the world's leading manufacturers of feed additives. Dirox SA received a FAMI-QS certificate for the first time in 2008. The new instrument will enter into force on April 5, 2017 and it will be in effect for three years."
Dirox SA is a subsidiary of AО "Russian Chrome Chemicals 1915" located in Pervouralsk (the Sverdlovsk Oblast). Every year, the Uruguayan plant consumes more than 5,000 tons of sodium bichromate from the Russian parent company for the production of tanning agents and vitamins K3 for the South American market.
In order to obtain a FAMI-QS certificate, the enterprise must establish, document, implement and maintain a production quality and safety control system in accordance with the requirements of the European Code of Practice for Specialty Feed Ingredients and their Mixtures.
The FAMI-QS certification (the system of feed ingredients and mixtures) is based on the documentation of the European Feed Additive Manufacturers' Association. It is essential for both sellers and manufacturers to confirm the quality and safety of the products and their compliance with these requirements.
Kluchevskiy Ferroalloy Plant warns customers about the appearance of chromium metal counterfeit batch in the sale.
Kluchevskiy Ferroalloy Plant suggest that this material was stored at warehouse at the territory of Russian Federation for more than 20 years and now is realized with the brand of Kluchevskiy Ferroalloy Plant. Kluchevskiy Ferroalloy Plantdidn’t certify that batch and doesn’t guarantee its quality.
First, the plant has passed the modernization of production, which has improved the quality of products. Moreover, international standards become tougher and expectations of consumers are higher that they were many years ago.
Storage of production at the territory of Russian Federation were carried out without control of Kluchevskiy Ferroalloy Plantspecialists. Chromium in this batch could be contaminated with foreign objects and metals. Because of storage for twenty years barrels could deteriorate, corrode, do not provide complete protection of the stored material from the external environment. Indirectly, it indicates that the material is now available in a new container. Its rearrangement occurred in primitive conditions, which also led to contamination, changing fractions.
The official supplier of products with the trademark "Klyuchevskiy Ferroalloy Plant" is a trading house RusChrome GMbH. In case of purchasing production at other suppliers the Plant could not guarantee the high quality.
The quality of Kluchevskiy Ferroalloy Plant production is confirmed by industry certificates; quality management system was first certified in 2003 by the certification organization TUV Rheinland InterCert Kft. During that period there were carried out the certification, 3 recertification and compliance audit.
Kluchevsky Ferroalloy Plant expects to reduce supply of chromium metal for the European spot market in the Q1 2016
RUSAL will purchase 1,2 million tons of MidUral Group production
Two metallurgical companies signed the Agreement of long-term cooperation.
The Chairman of the MidUral Group Management Board Sergey Gilwarg and Alumina Division Director of RUSAL Yakov Itskov signed the contract for supplying Achinsk Alumina Refinery (RUSAL) with the production of Kluchevsky Enriching Factory. Ural metallurgists are obliged to ship 1 million 230 thousand tons of production to one of the key companies of RUSAL.
Kluchevskiy Enriching Factory was established in 2004 for processing of aluminothermic slags, accumulated over the long operational history of the Kluchevskiy Ferroalloys Plant.
The Factory releases high conversion product made from technogenic raw material that is unique project for the world metallurgical industry as part of the state strategy of import substitution.
Implementation of the contract will allow Kluchevsky Enriching Factory to increase production volume by several times. For that purpose, it’s planned to carry out technical re-equipment and to create new workplaces.
“We will increase the scale of production in times so it will become practically a new business. The Company will invest about 100-110 million rubles in equipment modernization of Kluchevsky Enriching Factory, - noticed the Head of MidUral Group Sergey Gilwarg. – Moreover that contract brings us closer to the solution of environmental problem: after reworking of the heap that has been collected for years, we will return natural beauty to that picturesque places”.
Great research works that confirm the expedience of applying KEF production for needs of Achinsk Alumina Refinery precede signing the contract.
Beside Agreement, Sides signed the protocol on cooperation expansion in research sphere and increase the supply of dopants.
A new Board of Dirox S.A. is approved and a new President is appointed.
In accordance with the law of Republic Uruguay the Shareholders of Dirox S.A. approved new Board of Directors which included five people: Sergei Gilvarg, Founder and chairman of the MidUral Group, Alan Ewart (Great Britain), Dr Giuseppe Bruzzone (Uruguay), Pavel Nemov (Russia) and Johann Ekkert (Germany).
A new Board of Directors distributed responsibilities among themselves and elected Sergei Gilvarg as a President of the Company and Alan Ewart as a Vice-President. Besides new executive office of Dirox S.A. was approved with Giuseppe Bruzzone as an executive director, chairing company for years, Patricia Perdomo as Head of Finance, Accounting and Administration and Gianluca Bruzzone as Head of Sales and Marketing.
The plant Dirox S.A. situated in Latin America is subsidiary of JSC “Russian Chrome Chemicals 1915” and the consumer of its production. In 2014 Dirox S.A. produced vitamin K for cattle breeding industry at the amount of 760 tons and 12.6 hundred tons of chromium tanning agent for the leather industry (Salcromo, Taninos).
The Russian company purchased 50% of Dirox S.A shares in 2012. Nowadays production processes of two companies are integrated in unified technological system. Approval of a new Board of directors became a logical step of asset consolidation with the MidUral Group.
The Kluchevskiy Ferroalloy Plant informs customers about planned shutdown in August 2015
The Plant will suspend production on August 3 but August 23 will restart its work.
The Kluchevskiy Ferroalloy Plant (part of the MidUral Group) will carry out traditional summer reconstructive repair of equipment and machinery in August. The main work is planned to be performed at ferroalloy department №1 where electric arc furnace and electric bridge crane will be repaired. Moreover, modernization of plant electrical equipment and some furnaces for calcination of limestone will be implemented. Reconstruction is planned to finish within less than three weeks that is the standard period for such a work.
“It’s quite possible that there will be shortage of chromium in September-October at the world market because almost all producers plan prophylactic shutdowns at the same time. Production at stocks may not be enough to remain necessary eurhythmy of procurements; furthermore, one of the largest producers Xinjiang Sing Horn Group (China) has left the market. Thereby there are prerequisites for increasing prices for chromium,” said the Head of the Company Sergey Gilvarg.
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MidUral Group of Companies shall introduce consolidated budget model in 2015. Its principal parameters are currently in development
Kluchevskiy Ferroalloys Plant signs $5 loan deal with UBRD
MidUral Group signs €30m credit agreement with UniCredit
Kluchevsky Ferroalloys Plant signs $14m loan agreement with UBRD
The loans are for periods of 12 and 30 months and will be used as working capital.
Midural niobium supplies from largest African deposit to start next year
Russian ferro-chrome maker Midural and German supper-alloy producer Gesellschaft fur Elektrometallurgie (GFE) will restart mining and developing the niobium-rich Lueshe deposit in the Kivu province in the Democratic Republic of Congo.
The existing mine at the site is restarting operations and is expected to begin supplying Midural's Kluchevsky Ferroalloy plant with raw material from 2015.
Midural, GfE and the Congolese government co-own the local mining company Somikvu which holds the Lueshe pyrochlore deposit, one of the largest deposits of the niobium-containing ore in Africa. The estimated reserves of the ore at the site are around 13.5 million tonnes.
Until last year the region was still under control of rebel forces but some form of normality is returning to DRC. Mines in the south have been able to obtain certificates for conflict-free minerals which allows them to transport the minerals to Western countries but progress in the North where the Somikvu mine is remains slow.
The shareholders appointed Igor Yatsenko from the Klychevsky plant as the new chief executive of Somikvu. The Somikvu supplies will enable Midural to double its production of niobium next year.
Midural will not have much competition in the Russian niobium market. Although the country has 32 deposits of niobium-containing ore only two are developed for the production of the niobium concentrate: the Lovozerskoye deposit in the Murmansk region and Tatarskoye in Krasnoyarsk. However, Kazakh uranium miner Kazakatomprom, which has some of its own niobium and tantalum production, recently said it was interested in buying niobium assets.
Kluchevsky Ferroalloy Plant to stop work for only two weeks
The planned shutdown will be used for maintenance work on its furnace and scheduled repairs. Last summer the company operated throughout the summer because of large order commitments.
Company officials said the global price for chrome remains too low and that the current price does not correspond to the level of production cost. They forecast that the end-of-year price for chromium metal will be between $9,000 and $10,000 a tonne.
In the European spot market prices of chromium metal have been stagnating for the past few weeks at around $8,800-8,950/tonne duty paid, however several market sources have forecast that prices would rise, especially when business picks up after the summer due to the steady rise in prices of chrome ore, which in turn are driving up costs for chromium oxide producers. MidUral is an integrated producer with its own chromium oxide plant and is less reliant on third party feedstock.